As the focus on smart technology in manufacturing processes continues to grow, there is a new design opportunity emerging for electronics manufacturers. The industry has recently seen significant technological advancements in IoT, leading to improved production processes and efficiency. Some industry experts have even referred to this period as a "technological renaissance," highlighting the advancements and capabilities now available.
Here are three key technologies that are set to impact manufacturing production and processes.
In the current era of automation, it is becoming increasingly common to see advanced robots working alongside humans in the manufacturing sector. As of 2017, there were an estimated 1.8 million active robots in production roles. Previously responsible for only 10% of production tasks, these advanced robots are expected to handle 25-45% by 2030. In electronics manufacturing, robots are being utilized in certain assembly scenarios to meet the growing electrical demands of smaller products, thanks to their precise execution capabilities. It will be intriguing to observe how electronics manufacturers integrate this new technology alongside skilled technicians or take the opportunity to design and construct the robots themselves.
As the Internet of Things (IoT) continues to enhance connectivity among machines and devices, it also paves the way for the growth of artificial intelligence (AI), transforming how machines interact and operate. AI enables robots to adapt and learn from different scenarios. For instance, Amazon utilizes AI to optimize its internal robot fulfillment system in its factories. Many manufacturing companies are already leveraging the computational power of AI to enhance production schedules and streamline machine processing capabilities. It is worth noting that the study mentioned earlier projects that companies implementing advanced robotics and AI systems can boost industrial productivity by over 30% and reduce labor costs by 18-33%. By 2025, the anticipated savings and increased output could reach between $600 billion and $1.2 trillion.
With the advancements in IoT and the progress being made in AI, another game-changing technology set to transform manufacturing is predictive maintenance, also referred to as condition-based maintenance, solutions. In the manufacturing environment, many machines on the line are outdated and at a higher risk of failure. In an industry where time is of the essence, production stoppages can significantly impact the bottom line. For instance, in the automotive sector, machine breakdowns can result in costs exceeding $1.3 million. While traditional responses to breakdowns have been reactive, predictive maintenance solutions enable a proactive approach. Through the utilization of IoT, AI, and the integration of wireless sensors, users can monitor their machines' performance, accurately predict potential breakdowns, and prevent them from occurring. Predictive maintenance solutions facilitate optimal operation and production, saving users a substantial amount of money and headaches.
From a production perspective, it is evident that the demand for these cutting-edge technologies will be high as manufacturers strive to enhance their operational efficiency. This surge in demand presents a unique opportunity for electronics manufacturers as these technologies continue to expand rapidly. It will be essential to ensure that your employees possess the necessary certifications to appeal to potential collaborators who may outsource intricate design work. Reach out to the experienced professionals at EPTAC to choose or tailor a training program at a convenient location near you and be prepared to seize the opportunities in this thriving IoT-driven market.
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With 24 locations in North America, EPTAC continues to expand its offerings and exceptional instructional staff to provide easy access to knowledge and skill-based programs when and where the industry demands it. Access our scheduled programs through our website or schedule your own corporate on-site training. For more information, call 800.643.7822 or contact us.